Some parts that are being assembled.

This lever bar to act on the motor platform was surprisingly tricky.

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The sequence was:

  • Move the inner circlip to the centre of the shaft.
  • Leave the outer rubber(?) sleeve on
  • Remove the inner rubber sleeve (on the left as you look at the photo
  • Insert bar into the left hand hole and then manipulate so that it comes back to align with outer hole on the right
  • Push rubber sleeve ove the left hand end of rod (helps to warm a little)
  • Using the bar, order push it so the sleeve is in the recess of the bar
  • Slide bar back into position to align with outer hole.
  • Fit washer and circlip on inner part of bar (right hand of the bar but inside)
  • Gently tap the bar from the left to drift into the 2 holes until fully home. I used a silicone grease to assist this assembly.
  • Fit outer washer and circlip.
  • I think that is how it went!!

A little more paint….

In the daylight, the finish was excellent but there were a few spot where the substrate was bad and I should have prepped it better, so a little sand down with 600 wet and dry and I will use a 2 part filler. Here are the progress photos. The central ‘well’ still needs a little more paint!IMG_0608The oil ‘reservoir’ is painted in a VW off wite 2 pack paint.

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As soon as the main internal are painted, I can get motor back on and the drip tray out of may way!

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A few bits awaiting the motor!

Any paint that creep onto the bare cast metal is easily peeled away with a very sharp Swan Morton scalpel.

 

 

The painting starts!

Now that the lower casting is all clean, I did a final clean with a rag soaked in cellulose thinners. Then I mixed up some RAL6011 green (2 pack paint – 2:1 mix) and used that with a brush on the inside of the casting. The pictures look lighter than it actually is. No nook and cranny was left uncovered!photo-p-1 photo-p-2

 

Other parts that required some primer were sprayed with some etch primer. I have yet to decide whether to hand paint or spray the outer parts. I’ll probably wait until the weather warms up and then spray! 2 coats of 2 pack paint will be given on the inside.

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When I took the larger pin out of the motor platform, I was staggered to see these O-Rings used to counter act the vibration. Its this attention to detail that makes these machines expensive when new.

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A messy job!

There is one thing I do not like and that is degreasing stuff. Its even worse when it is almost freezing!! Anyway, to progress I need to clean the base casting, paint it and then I can start assembling the machine back together again!

The photos below show how dirty it can get!

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The casting was then washed with hot soapy water and left to dry (upside down). I cleaned out the important machined areas and will paint it as soon as I get a moment with 2 pack paint. (The inside will painted with a brush)